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Abstract

With the development of technology, laser cleaning machines have changed the cleaning and maintenance of tire molds in the tire manufacturing industry. Unlike traditional methods, TINHO fiber cleaning machines do not require chemical reagents and will not damage the mold, making them the best choice for tire mold cleaning and maintenance.

Introduction of the laser cleaning machine

What is a laser cleaning machine?

The fiber laser cleaning machine is a high-tech product for cleaning metal surfaces. It uses photon energy to remove materials attached to the mold surface without causing damage.

laser cleaning machine

Key features of the TINHO laser cleaning machine

  1. Easy to install, autofocus, and simple to operate.
  2. No need for chemicals, abrasives, or water.
  3. Fast speed, high precision, and stability.
  4. Comprehensive indicators reach the leading level.

The importance of laser cleaning technology in the tire industry

During the manufacturing of tires, The mold is inevitably contaminated by the comprehensive deposition of rubber, compounding agents and the release agent used in the vulcanization process (the main pollutants are sulfides, inorganic oxides, Silicone oil, carbon black, etc.), repeated use will cause some patterns to pollute the dead zone.

Top benefits of laser cleaning machines in the tire industry

Non-contact and damage-free:

The laser cleaning light source maintains a certain distance from the surface, allowing for contactless operation, which is both convenient and flexible while avoiding damage.

High-precision:

High precision of our fiber laser cleaning machine enables effective and controlled removal of contaminants.

Environmentally friendly:

Unlike chemical cleaning methods, fiber laser cleaning requires no chemicals or reagents, minimizing its environmental impact.

High-speed and safe:

This high-speed and safe process significantly improves cleaning and maintenance efficiency.

Laser cleaning vs. Traditional cleaning methods

Item Mechanical cleaning method Chemical cleaning method Laser cleaning machine
Cleaning principle Physically removes rust and paints by abrasive force Uses chemical reactions High-energy laser beams to ablate surface contaminants
Damage to substrate High risk of material loss Corrosion or chemical residue Minimal damage, precise cleaning without affecting base material
Cleaning precision Low to medium Medium Very high
Environmental impact Generates dust, noise, and waste Produces chemical waste and harmful fumes Eco-friendly, no chemical waste
Automation capability Limited Limited Highly automatable
Cleaning speed Fast for large, rough areas Fast but depends on reaction time Moderate to high; speed increases with higher laser power

Handheld Laser Cleaning Machine

Mechanical cleaning method:

Manual abrasive cloth or steel wire physical grinding and dry sandblasting are used, and different combinations can be used for cleaning according to needs.

Advantage:

  • A mature technology widely adopted by the tire industry.
  • It is simple and easy to implement, and does not require high equipment and tools.

Disadvantage:

  • It will cause mechanical damage to the mold and shorten the life of the mold.
  • Sandblasting is easy to block the vent holes of the mold, and the workload of dredging the vent holes after sandblasting is very large.
  • The labor intensity is high and the cleaning cycle is long.

 Chemical cleaning method:

Chemical cleaning methods mainly include: organic solvent method, melting method, pickling method, alkaline washing method and so on.

Advantage:

Easy to use and low cost.

Disadvantage:

Long-term use of the above methods will cause mold corrosion, which directly affects the appearance and quality of the product. At the same time, these pharmaceutical raw materials pollute the environment and harm the health of the operators. Complete labor protection methods and pollutant treatment equipment must be provided.

Conclusion

The TINHO fiber laser cleaning machine is convenient and efficient, meeting the cleaning needs of molds in the tire industry without damaging the surface material or reducing the efficiency and lifespan of your equipment. Furthermore, beyond tire production, laser cleaning machines are widely used in industries ranging from heavy industrial processing to precision machining.

Choose your reliable partner!-TINHO

Shanghai Tinho Intelligent Equipment Co., Ltd. is located in Shanghai, As a high-tech enterprise dedicated to R& D, manufacture and sales of inkjet coding & laser equipment, holds more than 20 patents on technology and software to guarantee machine with high quality & high performance, till to now the Tinho full series products included Small character inkjet printer, Laser Marking Machine, Thermal Inkjet Printer, Laser cleaning machine, Laser welding machine already sold well to  different country with a good evaluation,if any further assistance or inquiry, welcome to contact us at any time.

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